What happened: Gaganyaan thermal protection system is built around re-entry heat limits

ISRO is preparing the Gaganyaan crew module for atmospheric re-entry using a thermal protection system (TPS) designed around two temperature thresholds. During re-entry, the crew module may face temperatures of about 1,800°C. The TPS aims to keep the structure safely below about 150°C, so heat does not damage or overheat the protected components.

How the chosen TPS works: ablative heat shield for heat absorption and heat removal

ISRO selected an ablative heat shield for the Gaganyaan crew module. An ablative heat shield is a heat-resistant layer that absorbs intense thermal energy during re-entry and then breaks down to reduce heat transfer. The ablative heat shield is described as decomposing into char (carbon-rich residue) and vapours (hot gas products) to carry heat away, thereby reducing the heat reaching the protected structure.

Background and earlier position: heat-shield technology was demonstrated before crew deployment

ISRO’s Gaganyaan TPS selection builds on technology demonstrated through the SRE and CARE missions. The logic is that key heat-shield behaviour under severe thermal exposure is tested in earlier missions, before adoption in a mission involving human crew.